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Sand Control Well Screen

Sand Control Well Screen

Wire-wrapped sand control screens engineered for vertical and horizontal hydrocarbon production wells, water injection wells, and steam injection (SAGD) applications. V-wire continuous slot construction welded onto longitudinal support rods or directly onto perforated API base pipe. Manufactured on fully automated PLC-controlled resistance welding systems to deliver consistent slot tolerance and weld penetration on every joint. Available as direct-wrapped, pipe-based (perforated base pipe), or pre-packed gravel screens to match formation grain size and completion design. Engineered collapse strength matched to well depth and formation pressure. API tubing thread connections (Buttress, NUE, EUE, Premium), flanged, or plain end terminations.

APPLICATIONS

• Vertical oil & gas production wells

• Horizontal completions

• Water injection wells

• Steam injection (SAGD)

• Sand control in unconsolidated formations

MATERIALS

SS 304SS 304LSS 316SS 316LSS 316TiSS 321Duplex 2205Super Duplex 2507Inconel 625Inconel 825

RELATED INDUSTRIES

Oil, Gas, and Petrochemical

WIRE PROFILES

SUPPORT RODS

SPECIFICATIONS

Diameter Range2-7/8" to 13-3/8" (73–340 mm), custom available
LengthUp to API Range III (~12 m); single piece to 6.5 m
Slot ApertureFrom 0.05 mm (0.002"), custom
Wire ProfileV-wire continuous slot
ConstructionDirect-wrap, pipe-based, or pre-packed gravel
Collapse StrengthEngineered to well depth
End ConnectionsAPI thread (BTC, NUE, EUE, Premium), flanged, plain
StandardsAPI 15LE, ISO 17824, NACE MR0175 compliant

MATERIAL SPECIFICATIONS

Indicative values. Specific service limits depend on operating chemistry, temperature, and stress state. Material certification per EN 10204 Type 3.1 supplied with order.

MaterialUNS / ENPRENChlorideMax Temp
SS 304S30400 / 1.430118–20≤ 200 ppm≤ 400 °C
SS 304LS30403 / 1.430718–20≤ 200 ppm≤ 400 °C
SS 316S31600 / 1.440124–26≤ 1000 ppm≤ 450 °C
SS 316LS31603 / 1.440424–26≤ 1000 ppm≤ 450 °C
SS 316TiS31635 / 1.457124–26≤ 1000 ppm≤ 550 °C
SS 321S32100 / 1.454117–19≤ 200 ppm≤ 600 °C

MANUFACTURING TOLERANCES

Standard manufacturing tolerances. Tighter tolerances available on request and confirmed at order entry.

Slot RangeSlot Tolerance
0.02 – 0.10 mm± 0.005 mm
0.10 – 0.50 mm± 0.01 mm
0.50 – 2.00 mm± 0.03 mm
2.00 – 10.0 mm± 0.10 mm
> 10.0 mm± 0.20 mm
Diameter± 0.5 mm (≤ 500 mm), ± 1.0 mm (> 500 mm)
Length± 2.0 mm per meter
Flatness≤ 1.5 mm/m for flat panels
Ovality≤ 0.5% of OD for cylindrical screens
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